Wood Clothespins
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Wood Clothespins
Steps To Bend Wood With Steam by Garrett Boon
Bending wood used to be a mystery to me, but it is no longer. This method for bending wood has tons of applications from building model bridges to crafting small boats. The principle is scalable and you can take it as far as you would like. The framework I will use here is for construction a model balsa wood bridge.
The Process
I have a pot, or basin rather, that is about 18" long, 12" wide and 3 inches deep. I fill it with about two cups of water (I have found that more water just takes longer to start boiling , and I usually don't boil all of it anyway) and stick it on a stove burner . Currently I am using a stove that has a glass top and the burners are underneath, but in the past I have used one that had burners above the top of the stove.
Next, I place any wood I am steaming on top of the basin. I usually have at least one or two pieces that are longer then the basin and some that are shorter. The goal is to steam, not soak the wood. Thus, non of the sticks should be submersed in the water. Next I turn the burner on high, and wait for the water to start boiling. I also place a shallow cookie sheet on top, to hold in the steam. The wood is usually ready to be put into a mold by a half hour. It might take longer depending on the size of the wood that you use. The larger the sticks, the longer it will take.
In advance, I have prepared two "molds" that consist of two sheets of wood, with a form of nails hammered into each, to mold the steamed wood. I have taken to making the mold a half inch or so taller then what I want the actual height of my arch, because the wood always springs back and loses some of its shape . You may want to use more or less extra height depending on the overall height of your arch.
This form is slightly easy to make, I just set the height and length of what I want with nails, and then bend a stick of wood (usually 1/16" by 3/16") and hold it in place by clamping the wood to the nails with clothespins. I then add as many additional nails to the form as I see fit, along the arch of the wood.
After steaming, clamp the steamed wood sticks to the form. You will want to wait for a while until it is dry. Usually I wait between 1-2 hours. Again I may be impatient, but it works for me. After this, your bent wood is ready to be used for building. If I was building a bridge, I would take my bent pieces and glue them into place right away. One of my favorite glues to use is cyanoacrylate glue.
Article Source: http://www.earticlesonline.com/Article/Steps-To-Bend-Wood-With-Steam/1061710
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